Case Study

Kostal UK Sheffield - Liquid Waterproofing - Mars Construct, Liquid Waterproofing and Car Park Surfacing

Kostal UK Sheffield - Liquid Waterproofing

Kostal UK- Liquid Waterproofing

Date: September 2016

Single Ply Overlay Scheme To Production Area Roof



Project Information

Kostal UK are a world renowned manufacturer of electronic and electromechanical components supplying most of the automotive industry with switches and control gear. They have various plants around the world and Mars were contacted to help them with some long-standing issues with their roofs at their facility in Sheffield.

The first phase of this project was particularly challenging from an access point of view due to the large amount of plant and metal gantry decking in place. The existing single ply roof was failing and the Client was experiencing several leaks internally which was affecting production. Mars were able to specify and deliver a liquid waterproofing solution that gave exceptional durability and a fantastic aesthetic finish. The single ply was cleaned and overcoated, the gutters cleaned and coated through using a PMMA liquid and all the perimeter capping joints were also sealed using a reinforced liquid solution.

Our directly employed team worked tirelessly on this one and ultimately delivered another first-rate finish that left the Client delighted and leak free.


The works included;

  • Provision of all access and fall protection in line with Working ta Height Regulations 2005
  • Deep cleaning of existing roof and gutters
  • Removal and reinstatement of all gantry walkways
  • Spot repairs to existing membrane
  • PU liquid overlay system throughout
  • New reinforced PMMA coatings through gutters 
  • Capping strapping to all joints

 


Client Benefits

  • 12 year insuranced backed warranty covering material and workmanship
  • Long lasting durable roof coating 
  • Elimination of production problems caused by previous leaks
  • Approved contractor scheme to maintain standards
  • Consistently high quality workmanship
  • Mars high level customer service
  • ​Improved aesthetics and value addition
  • Project delivered on budget, on program and with no disruption

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